These cables are designed for high-current transmission between the welding power source and the electrode holder or earth clamp, typically used in heavy-duty industrial environments.
Technical Specifications
Parameter Specification
Make / Brand Kaycee
Conductor Material High-grade Annealed Copper (Multi-stranded)
Size (Cross Section) 16 sq mm
Insulation Material TRS (Tough Rubber Sheathed)
Voltage Grade Up to 1100V (Secondary side 100V)
Operating Temp -20°C to +85°C (Approx.)
Current Carrying Capacity ~100 Amps (at 100% duty cycle); up to 150 Amps at lower duty cycles
Standard Length 100 Meter per roll (or as per requirement)
Color Generally Black
Key Features
- High Flexibility: Built with hundreds of fine copper strands to allow for easy movement during manual welding.
- Tough Rubber Sheath (TRS): The outer insulation is resistant to abrasion, mechanical impact, and common shop floor chemicals.
- Heat Resistance: Designed to withstand the thermal stress of continuous high-current flow without melting or degrading the insulation.
- High Conductivity: Uses high-purity copper to ensure minimal voltage drop over the length of the cable.
Application Guidance
- Primary Use: Connection to electrode holders and earth clamps for ARC/MMA welding machines.
- Power Compatibility: Generally suitable for small to medium inverter welding machines (up to 200A output depending on the duty cycle).
- Environment: Suited for assembly lines, conveyor systems, and machine tool manufacturing.
Note: For long-distance welding (more than 15–20 meters), you may experience a voltage drop. In such cases, or if you are using higher amperage (above 200A), it is recommended to upgrade to a 25 sq mm or 35 sq mm cable to prevent overheating.